Assembly Process Engineer - #1160718
Excelitas Technologies
Job Responsibilities:
Develop, validate, and optimize processes for fiber optic termination and polishing to achieve high-quality, high-yield, and manufacturable production.
Design and implement ultra-clean assembly workflows in a controlled semiconductor cleanroom environment.
Lead transfer and development of new manufacturing processes for mass production of optical fiber assemblies and precision products.
Define and implement cleanliness and process specifications to ensure stable and compliant production conditions.
Drive continuous improvement initiatives to enhance productivity, efficiency, quality, and cost performance.
Support Design for Manufacturability (DFM) and New Product Introduction (NPI) activities to ensure smooth product launch and scale-up.
Collaborate closely with project teams to ensure timely execution of technical projects, meeting cost, quality, and delivery targets.
Lead process validation, risk assessments (FMEA), and tooling development for new production lines.
Implement process controls and problem-solving methodologies (SPC, 8D, DOE) to resolve technical issues and improve yield.
Drive customer communication during technical escalations and provide timely progress updates to stakeholders.
Ensure safety compliance, including laser safety assessments, and promote a strong safety culture in the workplace.
Support training and development of technicians and production teams to build strong operational capability.
Participate in supplier/source qualification and ensure readiness for production transfer and handover.
Job Requirements:
Bachelor’s or Master’s degree in Optical Engineering, Materials Science, Mechanical/Precision Engineering, Physics, or Chemistry.
At least 3 years of experience in a manufacturing or engineering environment, preferably in optical, laser, semiconductor, or cleanroom industries.
Strong hands-on experience in process development, NPI, and manufacturing scale-up.
Proven ability in process improvement using Lean Six Sigma tools (DOE, 8D, FMEA, SPC).
Experience working in cleanroom or high-precision manufacturing environments is highly preferred.
Knowledge of optical fiber assembly, laser systems, or precision contamination control is an advantage.
Experience working with ISO 9001, ISO 14001, or AS9100 quality systems.
Strong problem-solving skills and ability to perform root cause analysis and implement effective solutions.
Exposure to customer-facing technical discussions or escalation handling.
Familiar with AutoCAD or SolidWorks is an advantage.
Experience with ERP systems (e.g., SAP) is a plus.
Strong communication, teamwork, and stakeholder management skills.
Continuous improvement mindset with a passion for operational excellence.
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